TFP Technology GmbH

Achieve peak performance under thermal stress.

Using high-strength and stiff fiber preforms via TFP

for optimal performance in fluctuating temperatures

with high-performance or natural fibers + functional integration

precise adaptation to complex shapes and designs.

Tailored fiber placement from TFP Technology

Thermoset fiber preforms

Through innovative tailored fiber placement process we put Fiber preforms for the thermoset further processing The integration of high-performance or sustainable fibers gives the textile preforms special properties that result in high strength and stiffness.

In Combination with thermosets This opens up new and unique application possibilities, including in the aerospace and automotive industries. Fiber preforms particularly demonstrate their strengths where widely fluctuating temperatures occur. Despite high thermal stress, they retain their shape and strength.

Our technology enables precise adaptation to complex shapes and designs. This allows us to produce customized fiber preforms with and without [missing information]. Functional integration to offer you the services you need for your specific requirements.

Benefit from these advantages:

Our semi-finished textile products are suitable as Reinforcement structures for all Products made of plastic or SMC materialThey impress with outstanding textile, thermal, mechanical and optical properties.

No matter what challenge you are currently facing with your product or component, let's work together to find a way to optimize your products.

Thermosetting processing methods for textile preforms

RTM (Resin Transfer Molding)

RTM This is a process in which reinforcing fibers (such as glass, carbon, or aramid fibers) are placed in a closed mold and then impregnated with liquid resin. The resin hardens within the mold, creating a strong, lightweight, and complexly shaped composite material.

RTM will be mainly with thermosetting resins This was carried out because they offer excellent mechanical properties and thermal resistance.

SMC Hot Pressing (Sheet Molding Compound)

The SMC Hot Presses Sheet Molding Compound (SMC) is a process typically used in the field of thermosetting materials. The resin used in this process is a thermosetting resin that cures under heat and pressure, forming a solid, non-remeltable structure.

Vacuum injection process

Also known as Vacuum Infusion ProcessIn this process, a dry fiber structure is placed in a mold and covered with a film to create a vacuum. The vacuum draws the resin into the mold, where it saturates the fiber structure. After impregnation, the resin hardens and forms the finished part.

This procedure can be used with both thermoplastic as well with thermosetting resins They can be used depending on the desired properties of the final product.

Vacuum expansion process

This is a more specialized technique in which a foam core is placed in the center of the mold and then coated on both sides with fiber material and resin. Under vacuum, the resin is drawn into the fibers as the foam core expands, bringing the entire system into its final shape. After curing, a lightweight and rigid composite part is created. Similar to the vacuum injection process, this method can be used with both types of resins, depending on the requirements of the finished product.

Textile preforms reinforce components and products in these and other applications.

Aerospace

Due to their high strength combined with low weight, fiber preforms are ideal for components that need to be lightweight yet stable.

Automotive

Due to their high strength combined with low weight, textile preforms are ideal for components that need to be lightweight and stable.

Construction industry

Fiber preforms are used in high-strength, lightweight structural elements for bridges, buildings, or even special floor coverings.

Medical technology

Textile preforms are used in the manufacture of prostheses and orthopedic aids, where their lightness and strength are advantageous.

shipbuilding

In shipbuilding, preforms are used to reinforce structures and reduce weight, especially in high-speed boats and yachts.

Sports & Leisure

Here, the flexibility in design and the high strength enable the production of high-performance, durable products such as skis, bicycles, snowboards, etc.

Textile preforms for further processing using thermosetting processes

Together with you, we develop the ideal combination of carrier material, fiber or fiber mix, fiber orientation, and the contour of the reinforcement structure (preform) for further processing in your component or product. From the outset, we focus on the cost-effective production of your semi-finished products.

Our fiber preforms and functional elements are suitable for further processing with these

thermosetting processes:

  • SMC Hot Pressing (Sheet Molding Compound)
  • RTM (Resin Transfer Molding)
  • Vacuum injection process
  • Vacuum expansion process

Choose the appropriate fiber or fiber combination

For your specific application, we will work with you to find the right fiber or fiber combination that meets your needs. required material properties Your textile preform offers the advantage of combining different lightweight fibers with each other or with metal fibers to create hybrid structures. Your product and application determine the appropriate material mix.

We are happy to advise you personally!

Sustainable natural fibers for thermosetting processing

High-performance fibers for thermoset processing methods

Benefit from preforms using Tailored Fiber Placement

Economically

Cost-efficient production of complex preforms

Complex structures

Complex patterns, layers, or arrangements of fibers in preforms for pinpoint reinforcement

Light & stable

Lightweight fibers and carrier materials, but high stiffness due to optimal fiber alignment

Hybrid

Individual combination of lightweight fibers (carbon, glass fiber, aramid, basalt, …) and metals

Multifunctional

Seamless integration of heating wires or sensor threads into fiber preforms

Reproducible

Manufacturing with high repeatability in small and large series.

Textile preforms from the manufacturer

  • You want your component or product made of plastic stable, lightweighter and powerful do?
  • You are looking for a manufacturer who will work with you to develop a individually developed fiber reinforcement, which places your component exactly there flexibly reinforced, where you need structural capacity the most?

 

Get in touch with us! We look forward to your idea or challenge!

This is how your dry preforms are created.

Fiber preforms can do even more

Fiber preforms for thermoplastic processing from the manufacturer TFP Technology

Fiber preforms for thermoplastic processing methods

Using an advanced TFP process, we produce fiber preforms specifically for processing with thermoplastics.

Electric heating elements from the manufacturer TFP Technology

Electric heating elements - also for integration into fiber composites

Integrate a heating function seamlessly and homogeneously into your fiber composite component or plastic product!

Sensor mats & textile sensors from the manufacturer TFP Technology

Preforms with sensors for integration into fiber-reinforced composites

Seamlessly expand your fiber composite component with necessary or additional functions, such as damage sensing, measurement data acquisition, data transmission and much more!

Learn more about textile preforms

Heating elements for industrial 3D printers from the manufacturer TFP Technology

Heating elements for industrial 3D printers

For manufacturers of industrial 3D printing systems: manufactured close to the final shape, precisely matched to the print bed, build space and material guidance, and suitable for continuous operation up to 400 °C for high-performance polymers such as PEEK or PEI.

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