Enhance your product with pinpoint accuracy.
✓ With stable and lightweight preforms made from fiber strands
✓ precisely where you need the structural capacity
✓ with a fiber orientation that supports the force distribution of your product or component.
Tailored fiber placement from TFP Technology
Complex reinforcement structures
Reinforcing structures are the core of our fiber preforms. They absorb and distribute loads, thus determining the mechanical properties of the finished composite material. These structures significantly influence the strength, stiffness, and durability of your final product.
We supply you with complex and high-performance reinforcement structures of superior quality. Our process integrates design, precision manufacturing, and quality assurance.
Reinforcement structures: technically embroidered
Using advanced CAD software, we plan the project together with you. Shape of the components and the specific arrangement of the reinforcing fibers – precisely where you need the structural capacity.
With our CNC embroidery machines, we produce the complex patterns and structures we produce the reinforcing fibers for you.
Near-net-shape manufacturing results in maximum 3% fiber rejects or waste.
Tailor-made reinforcement structures on versatile substrate materials
Reinforcement structures are created by precisely stitching high-performance fibers such as carbon, fiberglass, and aramid onto a substrate or fabric. Whether classic nonwovens, special films, or stretchable textiles, we apply the fibers. any desired flexible carrier material From the very beginning, we ensure that the carrier material is optimally suited to your requirements, your product and the intended use, and that production remains cost-efficient.
Do you need Pure reinforcement structures without carrier materialThere is a solution for this too: Use removable nonwovens or films that can be removed without residue by water, heat or tearing.
No matter what challenge you are currently facing with your product or component, let's work together to find a way to tailor-made reinforcement.
Tailored Fiber Placement combines precision and flexibility
- Precise fiber placement: Fibers are placed at specific angles and positions to optimally align load paths and maximize the structural integrity of the component.
- Tailor-made reinforcement: Areas subject to higher stresses are specifically reinforced by integrating additional fiber layers or fibers with higher density.
- Variability in fiber type: Different fiber types can be combined to achieve specific properties such as flexibility, heat resistance, or impact strength.
Reinforcement structures + Tailored Fiber Placement - Your advantages
- Optimal load distribution: The precise alignment of the fibers allows forces to be efficiently directed along the strongest fiber directions.
- Reduced weight with the same or improved strength: Material is only used where it is necessary for structural integrity. This results in lighter, yet robust components.
- Complex geometries: The TFP process enables the production of complex shapes that would not be possible or only achievable with great effort using traditional methods.
- Adaptability: Design changes can be implemented quickly because the fiber orientation and positioning are easily modifiable.
Textile preforms from the manufacturer
- You want your component or product made of plastic stable, lightweighter and powerful do?
- You are looking for a manufacturer who will work with you to develop a individually developed fiber reinforcement, which places your component exactly there flexibly reinforced, where you need structural capacity the most?
Get in touch with us! We look forward to your idea or challenge!
This is how your dry preforms are created.
- Joint development of a layout for the targeted enhancement of your product.
- Selection of suitable fibers, fiber combinations and carrier material
- Creation of CAD data on the PC
- Production of a sample
- Testing the sample preforms in your further processing
- Optimization or release for production
- Series production of your semi-finished products in small or large series through TFP Technology
Fiber preforms can do even more
Fiber preforms for thermoplastic processing methods
Using an advanced TFP process, we produce fiber preforms specifically for processing with thermoplastics.
Fiber preforms for thermoset processing methods
Using an innovative TFP process, we produce fiber preforms for thermoset processing.
Preforms with heating conductors for integration into fiber composites
Integrate a heating function seamlessly and homogeneously into your fiber composite component or plastic product!
Preforms with sensors for integration into fiber-reinforced composites
Seamlessly expand your fiber composite component with necessary or additional functions, such as damage sensing, measurement data acquisition, data transmission and much more!
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