✓ As functional and sensor threads, optical fibers, LEDs, thin single wires or glass fibers
✓ with a layout perfectly tailored to your application
✓ on a material-homogeneous carrier material for your further processing.
Do you want to collect and use real-time data from your product or component to improve the health, performance, safety, comfort, and efficiency of your applications?
Textile sensors can be seamlessly integrated into fiber preforms and sensor mats.
At TFP, we work with you to develop a custom-fit sensor mat in terms of shape, size, sensor layout, and data transmission method. We embroider the sensors and conductive traces onto a substrate that you can easily process further and that best meets the requirements of your application.
Capture environmental data, monitor processes, or improve the user experience to ensure the performance, efficiency, and safety of the products and processes in which your components are used.
We process the finest strands down to 0,04 mm, coated threads, and other sensitive materials that are difficult or impossible to process using conventional manufacturing methods. When integrated into smart textiles, our washable textile sensor mats offer a high level of wearing comfort and impress with their textile feel.
No matter what challenge you are currently facing with your product or component, let's work together to find a way to integrate innovative features.
Together with you we will develop a Sensor layout for fiber composite materials, which meets all the requirements of your specific application and ensures that the sensors monitor all critical areas in the fiber composite, in which damage can occur.
The sensors integrated into the fiber composite mats detect changes in certain parameters, such as Pressure, tension, temperature, humidity, or other relevant physical or chemical quantities, which could indicate possible damage to the material.
Detect potential damage to fiber composite structures early, before it causes serious problems. Reduce maintenance costs while simultaneously increasing your customers' safety.
Integrate these and other functions using embroidered functional threads:
Cost-efficient production of complex preforms
Complex patterns, layers, or arrangements of fibers in preforms for pinpoint reinforcement
Lightweight fibers and carrier materials, but high stiffness due to optimal fiber alignment
Individual combination of lightweight fibers (carbon, glass fiber, aramid, basalt, …) and metals
Seamless integration of heating wires or sensor threads into fiber preforms
Manufacturing with high repeatability in small and large series.
We manufacture complex preforms and sensor mats with customized functional integration, precisely tailored to your industrial application. Integrate our finished semi-finished products into your systems. only one step into your production. Save working time for the placement of many components and Reduce sources of error in the production process of your components or products. Replace many work steps with a preform with integrated functions or a sensor mat.
We embroider various sensors, such as pressure and strain sensors, onto a textile substrate. This creates material-homogeneous fiber preforms with integrated functions or semi-finished products for your sensor mats, which you can seamlessly embed into your product.
Together with you we will develop a Sensor layout for fiber composite materials, which meets all the requirements of your specific application and ensures that the sensors monitor all critical areas in the fiber composite, in which damage can occur.
The sensors integrated into the fiber composite mats detect changes in certain parameters, such as Pressure, tension, temperature, humidity, or other relevant physical or chemical quantities, which could indicate possible damage to the material.
Detect potential damage to fiber composite structures early, before it causes serious problems. Reduce maintenance costs while simultaneously increasing your customers' safety.
Sensor arrays with conductive traces offer precise monitoring and data transmission in various applications. These arrays consist of an arrangement of sensors, for example, mounted on... Fiber composite with integrated conductor tracks are positioned. The data, captured in real time, is output simultaneously by multiple sensors.
We integrate strands or wires for data acquisition using sensors directly into your fiber preforms.
Capture data from multiple sensors simultaneously and obtain comprehensive information to make data-driven, sound decisions.
Our highly flexible sensors can be integrated into a wide variety of substrates to create smart textiles. These textile sensors can be used for applications such as pressure measurement, RFID identification, and as temperature-resistant NFC antennas.
The data collected by the sensors is transmitted in real time, e.g. via:
The type of data transfer depends on your desired application.
Get in touch with us! We look forward to your idea or challenge!
Integrate necessary or additional functions, such as damage sensing, measurement data acquisition, data transmission, or light. seamless and material homogeneous in your Fiber preforms For precise reinforcement of your fiber composite component or plastic product!
Sensor mats for manufacturers of contact, alarm and doorbell mats: individually designed semi-finished products, pressure-sensitive, applied to textile substrates and cost-efficiently integrated into production processes.
Sensor mats for manufacturers of beds and couches in the medical and care sector: individually designed textile sensors, precisely applied to suitable carrier materials and cost-effectively integrated into innovative medical products.
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